Kalmomi masu mahimmanci TOOLS for STEEL

Sana'a ta yin da haɗa sassan ƙarfe ta hanyar yanka, samar da siffa da walda. Ma'aikacin takarda ƙarfe yana aiki musamman da ƙarfe, ƙarfe da ba ya tsattse da aluminium don samar da tankuna, kwantena, bututu da gine-ginen ƙarfe. Aikin takarda ƙarfe ya ƙunshi duka ƙananan jerin na hannu da samar da masana'antu mai nauyi.

Dukan dabarun tsarawa, yin da girka hanyar sadarwar bututu da aka tsara don jigilar ruwa (gas, ruwa, tururi) a wuraren shigar masana'antu. Bututun masana'antu yana shiga cikin sashin petrochemical, makamashi, abinci da kuma sanyaya iska.

Fanni mai tattaro dukan dabarun haɗa gine-ginen ƙarfe: tsare-tsare, ƙashi, gadoji, hasumiyai. Ginin ƙarfe ya dogara da yin layi, yanka, samar da siffa da walda na sifofi da takarda ƙarfe da aka mirgine.

Ƙwarewa a samar da siffa na takarda mai sirara (kauri kasa da mm 3 a yawanci) ta hanyar lankwasa, dunƙulewa, yanka laser ko yanka gas. Aikin takarda ƙarfe mai sirara ana amfani da shi a samar da murfi, jiki, bayanan injina da kayan masana'antu.

Abu mai ramuka da yankin zagaye, mai siffa ta diamita ta waje (OD) da kauri na bango. A bututu, ana sanya wa bututu suna ta diamita na suna (DN). Bututun silinda shi ne ainihin tsarin TubeMaster Pro, wanda ke ƙididdige cikakkun yanka da haɗawa.

Sashi na cone da aka yanke wanda ke haɗa sassa biyu masu diamita daban-daban. Cone na rage ya zama gama gari a bututu don canje-canjen diamita. Yana da siffa ta diamita mai girma, diamita mai ƙanƙanta da tsayi. ConeMaster Pro yana ƙididdige cikakkar filayensa don yanka.

Abu na ƙarfe mai siffar piramid ko cone da aka yanke, ana amfani da shi don tarawa, jagoranci ko rabar da kayan da yawa (granules, foda, ƙananan ƙarfe). Funnel mai murabba'i hudu yana da fuskoki hudu masu trapezoidal. TremieMaster yana ƙididdige cikakken kowane fuska don yin layi da yanka.

Haɗin bututu na biyu zuwa bangon babban bututu, a kusurwar dama ko kusurwa mai zama. Reshe na silinda yana samar da layin sadarwar lankwasa mai sarƙaƙƙiya. VentMaster Pro yana sarrafa rassan murabba'i a kan bututun iska, yana ƙididdige cikakken sashin haɗi.

Yanki da aka samu daga yankan kusurwa na silinda. A samar da, ellipse yana bayyana lokacin da aka yanke bututu a kusurwar ban da 90°. ElipsMaster Pro yana ƙididdige sigogi geometric na wannan ellipse (manyan axis, ƙananan axis, perimeter) kuma yana samar da samfurin yanka mai dacewa.

Haɗin bututun silinda mai fitowa a kusurwar dama ko a kusurwa a kan saman lebur (faranti, ƙasan lebur). Layin sadarwa shi ne da'irar idan bututu yana a kusurwar dama, ko ellipse idan yana karkata. TubeSurface Pro yana ƙididdige samfuran yanka don waɗannan tsare-tsaren biyu.

Wakilcin filaye na saman ƙarfe kafin samar da siffa. Cikakkun yana ba da damar yanka takarda a daidai siffar don bayan lankwasa, mirginawa ko dunƙulewa, ya ɗauki daidai siffar da ake so. Cikakken takarda mai daidai yana hana asarar abu da sake aiki.

Samfurin filaye mai cikakken girma wanda ke bayyana ainihin lankwasa da za a yanke a takarda. Samfurin yanka yana fitowa daga cikakken geometric; ana iya buga shi, zana shi da alli ko tura shi kai tsaye zuwa na'urar yanka laser ko plasma (tsarin SVG ko DXF).

Aikin canja girma da sifa zuwa takarda ko sifa kafin yanka. Yin layi na iya zama na hannu (allura mai zana, kamfas, mai auna kusurwa) ko na lambobi (shirin CNC, fayil na vector). Tools for Steel yana sa lissafin farko zuwa kai tsaye don dukan siffofin gama gari.

Layin haɗuwa tsakanin saman geometric biyu (silinda akan silinda, silinda akan cone, silinda akan filaye). Wannan ƙayyade lankwasa na sadarwa shi ne ainihin bayanai don ƙididdige cikakken sashin haɗi. Siffarsa ta dogara da diamita, kusurwar haɗi da siffofin da suka shafa.

Bevel da aka yi a kan gefen sashi don shirya walda. Kusurwar bevel (yawanci 30° zuwa 45°) tana ƙayyade siffar walda kuma tana shafar shigowar walda. A bututu, an daidaita bevel bisa ga kauri na bango da kuma hanyoyin walda da ake amfani da su.

Ƙayyade filaye na sashin ƙarfe, mai amfani don tantance yawan abun da ake bukata, nauyin sashi ko filaye da za a yi fenti ko galvanize. Don sassa masu sarƙaƙƙiya (funnels, cones, rassan), lissafin filaye yana amfani da integral na geometric da Tools for Steel yake warware kai tsaye.

Tsarin fayil na vector wanda ya dogara da XML, ana amfani da shi don bayyana zane na 2D. SVG ba shi da asarar inganci ba tare da la'akari da girma ba, wanda ya sa shi tsarin da ya fi dacewa don samfuran yanka. Tools for Steel yana fitar da samfura a SVG don amfani kai tsaye akan na'urorin yanka laser ko plasma, ko don bugawa a sikelin 1:1.

Kayan aiki don sanya wuri da riƙe sassa yayin aikin walda. Samfurin yana tabbatar da maimaitawa na geometric na jerin sassa. A aikin takarda ƙarfe, samfuri zai iya zama siffa mai sauƙi da aka yanka daga kwali ko tsari na ƙarfe mai ƙarfi don sassa na babban jerin.

Hangen nesa mai girma uku a ainihin lokaci na sashin ƙarfe, yana ba da damar juyawa, girma da bincika geometry kafin yin shi. Tools for Steel yana haɗa injin 3D (Three.js) a kowane kayan aiki don bayar da gani na gaba da gaba na sashin da aka ƙididdige, yana rage haɗarin kuskuren tsarawa.

Hanya da ke haɗa kayan aikin lissafi na kwamfuta da na'urorin CNC don sa matakai na yin layi, yanka da samar da siffa su zama kai tsaye. Aikin takarda ƙarfe na dijital yana rage lokacin shirya, yana inganta daidaito kuma yana sauƙaƙa yin sassa masu sarƙaƙƙiya a jerin ƙanana ko manya.

Hanyoyin yanka mai zafi mai daidaito mai girma da kwamfuta ke jagoranta. Yanka laser ya dace da takarda masu sirara da masu matsakaicin kauri (har zuwa kusan mm 20) tare da daidaiton goma na milimita. Yanka plasma ya dace da kauri mai girma. Hanyoyin biyu suna karanta fayilolin SVG ko DXF da Tools for Steel ke samarwa kai tsaye.